Lean management
Lean Implementation
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Learned core elements of Toyota Production System or Lean Manufacturing.
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Learned various tools and methods used to eliminate waste in manufacturing processes.
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Identified opportunities for improvement and implemented below tools to eliminate muda (waste):
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5S.
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Visual Control.
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Value Stream Map (Current layout to identify waste and improved future layout).
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Standard Work.
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Theory of Constraints.
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PFMEA and Pokayoke
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Levelled Production.
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Cellular layout and Load levelling.
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Just in Time (JIT).
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Kanban.
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SMED.
Industrial engineering intern at semiconductor industry
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Analyzed process and designed value stream map to understand waste material in production.
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Learned various tools and methods used to eliminate waste in manufacturing processes.
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Identified opportunities for improvement and implemented below tools to eliminate waste.
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Developed process flow diagram for each process.
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Analyzed processes and improved processes to increase quality of product and designed new working instructions for operator to standardized process.
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Applied SMED to reduce non-value added time and Decreased the cycle time, change over time and increased the productivity allowing for a 30% decrease in total production time.
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Implemented Design of Experiment to improve quality of product and eliminate 60% of failure and reduced 30% of production cycle time.
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Engineer at Gear Manufacturing
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Performed Time and Motion Study of production to reduce the lead time.
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Developed Process Flow Diagrams and Failure Mode and Effect Analysis.
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Production Planning in Accordance to design, drawing & material Planning etc and Maintained the muster roll/ time-sheet for the workers.
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Established inspection, Quality plan and document procedures.
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Minimized rejection scrap and stock.
Design of Experiment - Charging Time of iPhone Analysis
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Devised a plan to research about the factors affecting charging time of iPhone by statistically analyzing the data records.
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Using data from 64 trials of charging iPhone , we examined the factors affecting charging time of iPhone.
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Implemented One-way ANOVA, Hypothesis testing and Interval estimation on the data sets and analyzed the data sets using Excel, SAS and Minitab.
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Based on the value of R-square and P-value we researched on three most frequently occurring factors affecting the charging time of iPhone.
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Implemented 3 level DOE to examine most significant factor affecting on charging time of iPhone